Advanced Manufacturing • Automation • Control Systems

Industrial automation solutions built for production reality.

Amics Automations designs and builds special purpose machines, PLC/HMI systems, LabVIEW test benches, control panels and turnkey automation solutions for manufacturing lines.

SPMCustom machines
PLC + HMIControls integration
EOLTesting systems
Loading
Assembly
Inspection
Testing

End-to-end automation services

From machine concept to panel wiring, PLC logic, HMI screens, testing software and site commissioning.

01

Special Purpose Machines

Custom assembly machines, indexing systems, conveyors, fixtures, pneumatic stations, inspection stations and production-line automation.

02

PLC, HMI & Motion Control

Mitsubishi, Siemens, Delta, Omron and Panasonic based control systems with servo, VFD, barcode, Modbus, TCP/IP and safety integration.

03

Control Panel Manufacturing

PLC panels, relay panels, VFD panels, wiring, testing, electrical drawings, field installation and commissioning support.

04

LabVIEW Test Systems

Automated test benches, data logging, TCP/Modbus communication, RS232/RS485 device integration and operator dashboards.

05

EOL Testing Machines

End-of-line testing systems for automotive and manufacturing products with traceability, pass/fail validation and report generation.

06

Retrofit & Troubleshooting

Machine upgrades, communication issue solving, HMI replacement, PLC migration, servo/VFD commissioning and breakdown support.

Built around practical factory constraints

No over-designed theory. We focus on cycle time, reliability, serviceability, operator usability and maintainable controls.

Requirement Study

Understand component handling, cycle time, fixture design, sensors, safety, data, manpower and production risks.

Mechanical + Controls Design

Machine layout, pneumatic/electrical architecture, PLC IO planning, HMI flow and interlock strategy.

Manufacturing & Integration

Fixture assembly, panel wiring, software development, dry run, IO checkout, machine sequencing and testing.

Commissioning & Support

Site installation, operator training, documentation, troubleshooting and production handover.

Mitsubishi FX5U / R SeriesSiemens S7-1200Delta PLC & HMIOmron Safety PLCPanasonic ServoABB VFDLabVIEWModbus TCP/RTURS232 / RS485Barcode & Traceability

Typical project experience

Representative automation systems for automotive and production industries.

Heat Staking & Insert Assembly Machines

Custom machines for brass insert assembly and controlled heating applications.

  • PLC + HMI control
  • Individual heater control
  • Insert presence sensing
  • Fixture-based assembly flow

Alternator Test Bench Automation

Prime mover, VFD, electrical load and automated measurement coordination.

  • 37 kW motor/VFD integration
  • Load bank control
  • Data acquisition
  • Test sequence automation

Cluster EOL Testing Systems

Fast end-of-line testing for automotive instrument clusters.

  • High-speed test sequence
  • Defect reduction
  • Operator-friendly UI
  • Report and traceability logic

Barcode, HMI & Traceability Systems

Scanner, printer, HMI macro and PLC integration for production tracking.

  • QR/barcode printing
  • Ethernet scanner integration
  • PLC-HMI data handling
  • Pass/fail marking

Have a machine or control problem?

Send the component details, cycle time target, IO list or existing machine issue. We will convert it into a practical automation plan.

Start Discussion

Contact Amics Automations

For SPM machines, PLC/HMI programming, control panels, LabVIEW test systems and industrial troubleshooting.

Chennai, Tamil Naduinfo@amics.inamics.in

Replace this with Contact Form 7 / WPForms after installation for better reliability.